China manufacturer Supply Induction heating machine for heat treatment metals in metal-processing industry
Induction heating machine :
Induction heating is a fast, efficient, precise, repeatable, non� contact method for heating metals or other electrically-conductive materials. An induction heating system includes an induction power supply which converts line power to an alternating current, delivers it to a workhead and work coil creating an electromagnetic field within the coil. The work piece is placed in the coil where this field induces a current in the work piece, which generates heat in the work piece
Specification
Applications:
1.Induction heat treatment :
A: Surface Hardening (Quenching): By rapidly heating a metal surface and then immediately cooling it, induction hardening creates a hard, wear-resistant outer layer while keeping the core tough and ductile. This is widely used for gears, shafts, crankshafts, and various tools.
B:Annealing and Tempering: Annealing softens metals to improve their machinability or relieve internal stresses, while tempering reduces brittleness after hardening. Induction heating allows for precise local annealing of parts like stainless steel strips or specific sections of a component.
2.Heating for Forming:
A:Hot Forging and Forming: It heats metal billets or workpieces to a temperature where they are plastic enough to be forged into shapes (e.g., hand tools, automotive parts, fasteners) using presses or hammers.
B:Hot Fitting: This involves heating a metal part (like a bearing) so that it expands, allowing for easy assembly onto another component. Upon cooling, the part contracts, creating a tight interference fit
3.Welding, Brazing, and Soldering
A:Brazing and Soldering: It melts a filler metal (solder) that flows into the gap between two close-fitting parts, creating a strong joint. This is common in plumbing, electrical work, and automotive manufacturing for joining components like copper pipes or carbide tips to tools.
B:Shrink Fitting: Similar to hot fitting, this application uses heat to assemble or disassemble tightly fitted parts like bearings, gears, and railway wheels.
4.Metal Melting:
Smelting and Foundry: Induction melting is efficient for melting everything from iron and steel to copper, aluminum, and precious metals . It offers advantages like minimal melt loss, precise temperature control, and the ability to stir the molten metal for uniform alloying.
5.Other Specialized Applications:
Induction Sealing: This is used in the food and pharmaceutical industries to hermetically seal containers by heating a thin aluminum foil liner under the cap.
Plastic Processing: Induction heating is used in plastic injection molding machines to heat the barrel directly, reducing warm-up times and energy consumption
right elevation
left elevation
front elevation
Technical Specifications
Model
UHF-80KW
POWER
80KW
MAX CURRENT
120A
FREQEUNCY
80-500KHZ
TEST VIDOE
Provided
Cooling system
Water Cooling system
MACHINE SIZE
680MM*620MM*1100MM
TRANSFORMER
Drawings of Induction heating machine system
After Sales Service
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving. 2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults. 3. If any big quality problems occurs out of the guarantee period, we will send maintenance technician to provide visiting service after checking with the customer and charge for a favorable price. 5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenane 6. The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee.
Our Factory was established in Foshan in 2000. We are a manufacturer specializing in researching, developing, manufacturing, and marketing induction heating machines and melting furnaces, air-cooled water chillers, induction hardening machine tools, and PLC/CNC machine tools with high quality, fast shipping, and good after-sales service.
The photos of Customer visiting our factory
Feedback from our customers
FAQ
Q:How to choose power (kW) and frequency (kHz) for different workpieces? A:I would appreciate it if you could provide the processing drawingsor the dimensions of the workpiece, and the heating areas. Then, based on the size of the workpiece and the process you require, we will provide you with the best solution for your reference.( power kw, frequency KHZ). Q: How to ensure uniform hardening depth and avoid cracks? A: · Depth Control: o Adjust frequency (80% impact) + heating time + preheating. o Monitor via IR pyrometers (±2°C accuracy) for real-time feedback. Q: Why choose our factory equipment?
A:We have 25 years of production and manufacturing experience.Having the ability to solve all kinds of problems.